High volumes, multiple shifts, mass production and a limited variety of finishing patterns represent one scenario related to edge processing on roll to roll equipment. Small volumes, tiny batches, customisation and an unlimited choice of finishing patterns are at the opposite end of the scale. Catering for both customer types means mastering two different technologies.

On one hand, roller coating equipment enables high volumes, non-stop production and minimises linear or square metre costs. On the other hand, a single-pass digital printer allows for maximum customisation, enhanced flexibility, fast time-to-market and superb quality.

We know your industry and each process requires a dedicated solution

One benefit of entrusting your roll to roll needs to Cefla Finishing is that we have over 60 years’ experience serving the furniture manufacturing industry. This places us in a position to advise on how to manage each process and choose the most appropriate solution.

Whichever technology is best adapted to your needs, there is a turnkey solution which includes lacquers or inks for the start-up phase, all of which have been tried and tested on our machines. Furthermore, our Finishing LAB is open to all customers interested in running tests on their own products to pinpoint any critical issues before production starts.

Check out our LAB - the world’s largest laboratory dedicated to surface enhancement technologies.

The right machine for you

When a customer is running machinery non-stop and processing huge volumes with little variety, our Smartprint roller coater with an engraved application roller will maximise productivity and keep operating costs to a minimum.

• Smartprint
  Companies looking for flexibility, processing small batches and responding to the demand for customised patterns will find our single-pass industrial digital printer J-Print SP to be the best answer.
  
  
• J-Print SP
  For both scenarios, we also provide equipment for bottom primer application, drying ovens and roller coaters for high-gloss and deep matt finishing. The equipment can be completed with roll winders, unwinders and tensioners, and alignment devices.

Besides the right equipment, we also provide software solutions to allow you to monitor your lacquer ink consumption, helping you achieve savings throughout the process.

What could your line look like?

Cefla Finishing has the broadest range of finishing technologies and machines that have been designed to deal with specific processes such as roll to roll. Imagining your set-up will depend on many factors, all of which we will consider when establishing the best solution to meet your needs.

Contact us for more detailed information or fix an appointment with our specialists to visit our laboratory and run a few tests.

These days, maximising the flexibility of the panel/edge decorating and coating process means making use of digital printing technologies. When properly integrated into coating systems, such solutions don’t just improve the quality of the final products, ensuring a perfect match between surfaces and edges: they also reduce the environmental impact of the process.

First of all, let’s examine the needs of companies that perform panel/edge decoration and coating and explain why digital printing - still, all too often, underestimated by the market - provides an excellent response to those needs.

Why is digital printing useful in a routine panel/edge decorating and coating process?

Most of the companies that finish panel surfaces, especially furniture manufacturers, tend to overlook the opportunities offered by digital printing. Generally speaking, this isn't just due to a certain lack of experience with the technology. There are also historical reasons: over the years, the majority of manufacturers have focused on large output volumes, for which traditional coating techniques have always ensured a good cost/benefit ratio.

On today's market, however, there’s growing demand for customised items, with an ever-increasing number of orders involving small batches and short delivery times.
In this scenario, the ability to match the edge finish with the flat surface finish, in terms of both colour and pattern, offers a crucial competitive advantage. And the technology that lets manufacturers make this developmental leap, instantly and definitively, is none other than digital printing.

Flawless and uniform surfaces and edges. Discover the power of digital printing in panel finishing.
Download the white paper.

Benefits of digital printing for finishing panels and edges

But what advantages does switching from traditional techniques to digital printing actually yield when it comes to decorating and coating panels and edges? To begin with, it can be stated that, by starting with a digital image file, it’s now possible to do virtually anything. And, because patterns are developed from a single source, both surface and edge can be finished with practically unlimited flexibility.

But the benefits don’t end here. When properly implemented as part of a coating system, a digital printing solution also lets you:

• maximise product customisation
• manage extremely small production batches (<100 m2)
• deliver products quickly (a few hours or days)
• reduce inventory requirements
• minimise warehousing space

Developing a unified procedure from a single digital image

Digital printing allows you to obtain a perfect match between the surface of the panel and the edge, even when the process has several stages and even when it’s managed by two different companies. This is because it’s possible to process a single digital image, which will then be used for both the edge and the surface tasks; where possible, these tasks can also adopt the same inks to maximise uniformity of both surface and edge decoration.

Moreover, these options make it easier to overcome the problem of metamerism (the phenomenon by which different light sources modify, to a greater or lesser extent, the perceived colour of the decorations).

More flexibility means more creativity

Industrial digital printing also ensures outstanding flexibility: integrating it into a finishing line as a complementary technology helps the plant respond to customer requests for small batches with personalised, high-quality decoration.

All said and done, the only limits are those posed by creativity: after sanding and applying the primer, a digital printer can be used to decorate the flat surface with any pattern desired. And after applying a transparent base coat you can, when necessary, create a matt, gloss or, again with a digital printer, textured finish with a ‘haptic’ relief effect (this is discussed in greater detail in the White Paper on Industrial Digital Printing.

Shorter lead times and no minimum quantities

In the edge decoration and coating field, industrial digital printing offers a response to the need to progress from the creative idea to its practical realization in the shortest time possible. It also allows companies to process orders even for just a single panel decoration reel without having to invest in materials (engraved rollers, decorative paper, dedicated inks etc.) as would be the case with traditional techniques.

Comparison between digital printing and traditional decoration and coating techniques

At this point it should be clear why digital printing solutions are - and will increasingly be - valuable allies for manufacturers who have set themselves the dual goal of improving panel decoration/coating processes and expanding the range of products in their catalogue, with increasingly sophisticated customisation options.

Adopting digital printing ensures precision control of colour and details, making it a must-have on projects that require complex patterns and intricate graphics. Furthermore, digital printing lets you maintain the same degree of artistic freedom and creativity as manual decoration techniques while significantly increasing the attainable level of detail, ensuring more precise, homogeneous, consistent finishes on all types of surface. 

Another fundamental difference compared to traditional techniques concerns the time, the stock of papers needed to offer a variety of products and the labour costs of perfecting each process. For orders that involve customisation work on small batches, decorating and coating edges and surfaces using traditional methods can require considerable resources, above all in relation to the quantity of finished products leaving the factory. With digital printing, however, manufacturers can optimise the required time, cost and workers’ tasks thanks to the total control provided by user-friendly dashboards. Furthermore, being able to the reduce paper stocks significantly lowers both the cost of purchasing any minimum batches and the need for space inside company facilities.

Last but not least, digital printing tends to be more environment-friendly than traditional edge/panel decorating and coating techniques: latest-generation solutions use fewer resources and minimise waste, making them a decidedly more sustainable option for companies looking to reduce their carbon footprint.

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