热模压成型工艺

所有需要了解的是关于胶水的应用和热模压成型的工艺

其中一个需要关注的工艺是在柜门、衣柜门、抽屉面等产品模压PVC膜。这些产品通常由中密度纤维板等复合材料制成。

每个产品的表面和边部都需要先涂布胶水。 这是一个有挑战性的工艺!

涂胶均匀性至关重要,否则在使用饰面材料后很容易出现瑕疵。边部需要涂布更多的胶水,大概是正常涂布量的5到8倍。一旦胶水中的水分用干燥机蒸发掉,就可以用压贴机将PVC膜压在产品上。之后,使用修边机或几个人工将多余的饰面材料边角料清除,然后以方便的方式收集起来、切碎和处理。最后一步是去除多余的胶水,这些胶水可能会污染面板背面。

我们提供完整的解决方案,从上料到第一个产品除尘,到接下来其它所有工序,包括最终的废胶清除。我们的工程师将根据客户的需要、可用空间和产量要求,为用户定制生产线。

我们的集成解决方案能够确保最大的生产力,满足任何模压量。同时保证极好的加工精度和压贴一致性。流程的自动化也可以让公司释放更多劳动力,给予他们执行更多增值任务的机会。以下是我们推荐的设备。

适用于热模压工艺的机器。这是我们建议的机器

喷胶机
iBotic – 胶水涂布

配置高性能5轴喷涂机器人(单臂或双臂),以满足不同生产力水平的需求。iBotic解决了与应用一致性、可持续性、操作员健康、胶水应用精度相关的所有问题,考虑到产品的上表面和边部之间的差异,该解决方案还避免了胶水弄脏产品的背面。

Mito – 平面产品的喷胶

在整个产品表面和所有产品上应用一致。对于目前手动喷胶的小型公司来说,这台机器是实现自动化的第一步。

在使用模压机(第三方设备)之前,我们建议保持清洁无尘的环境,以优化工艺和涂胶质量。

干燥技术
Pieffe – 产品边部和表面的热风干燥

一款灵活的干燥设备,适用于产品的表面和边部,确保卓越的生产率。

Aquadry – 水性胶干燥系统

在模压PVC膜之前,水需要从胶水中蒸发掉。此解决方案可处理边部未涂胶水的产品。

修边和废膜解决方案
Twister – 粉碎机-废膜去除

该机占地面积小,通过粉碎废弃膜并将其回收,有助于保护环境并以最佳方式完成该过程。

Tarcut – 整边解决方案

修剪多余的饰面材料可以手动完成,通过自动化解决方案,可以实现更高的效率和精度,释放一到两个劳动力,让他们将时间用于更重要的任务。自动修边处理速度也比手动快得多,而通过3D扫描仪精确读取工件形状,也保证了最大的修整精度。Salva

How to improve your business

Useful Finishing articles. Read more:

Frequently Asked Questions

When are cutting and gluing necessary in product finishing?

Cutting and gluing processes are carried out in replacement for something other than coating; product veneering is achieved, in this case, with plastic material films.

Which materials are suitable for cutting and gluing?

Generally, cutting and gluing are suitable for items made of MDF.

What are the advantages of cutting and gluing?

The simplicity of the cutting and gluing process compared to paint coating and the high output rate achievable are two major advantages to take into account when considering whether to choose this technique for your MDF product veneering.

What do I need to know about the cutting and gluing process?

In the cutting and gluing process, the type of glue should be chosen according to the end use of the component and the performance goals to be obtained. For example, the glue type changes according to whether an item is to be used in the bathroom, kitchen or living room.

In addition, the desired degree of finish and gloss must be evaluated. Finally, the required output should be considered to determine the type and number of presses, and the number of application and (possibly) cutting machines needed.

Products and Solutions

The search function is now available for complete production lines. All you need to do is select the material involved, the market sector or the finished product. Whichever search criteria is used, a corresponding solution for your spray coating line is obtained in just 3 steps. Search results will indicate the most suitable solution, based on the level of flexibility required, the productivity range and the overall footprint. Solutions are classified as small (S), medium (M) or large (L).

Set up your lines
Products and Solutions

赛福徕研发实验室

我们相信技术研究和持续创新对于企业的发展和成功至关重要。我们的首要目标是,成为您的专业顾问和合作伙伴。

探索更多:
赛福徕研发实验室