UBIQUO: 提升生产力的打包服务方案和软件解决方案

设计和模拟 - 监督和控制 - 服务和效率

UBIQUO是我们为客户精心准备并量身定制的业务促进方案,它综合了售后打包服务方案和软件解决方案,并依靠赛福徕专家团队和先进的数字化工具,从各个方面为促进客户业务增长出谋划策。这是一项360度全方位服务方案,致力于通过提升生产效率、稳定性、产能、预防性维护等关键指标,最终帮助客户在响应实际的业务需求的同时实现利润增长。

数字化技术、虚拟现实技术和实体支持共同造就了这一项目。无论何时何地,在任何情况下,只要您需要我们的服务,我们都会在世界上任何地方为您提供支持。这就是UBIQUO名字的来源和意义所在。

实体支持指的是什么?

了解您的业务、赞赏您的愿景、与您并肩奋斗、并思您所思的人:行业专家、专业技术人员。他们将在现场和您的员工一起工作,为您提供专业的咨询服务以及培训课程。他们的专业技术支持将引领您的业务走向成功。

虚拟技术支持指的是什么?

如果我们的人员没有必要或者不适合到现场进行支持和服务,我们可为全世界任何客户提供远程支持。我们还可以通过虚拟现实设备为客户进行远程培训或解决技术问题。虚拟现实技术支持还包括工艺解决方案模拟、生产线配置优化以及安装前预培训。

数字化技术支持指的是什么?

简单地说,所有东西都可以进行数字化管理和分析,包括提高效率的生产数据、优化工厂的统计数据、监控和跟踪生产的应用程序甚至生产线上的每个工件。软件系统和工业4.0工具的开发和应用,可以让客户管控关键生产参数,并将这些数据和自己的ERP系统连通共享。

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售后服务包

技术咨询、业务分析和专业支持服务,用于满足您的业务需求并实现您的业务目标。

  • 快速诊断故障和参数设定错误
  • 故障预测分析和预防性维护
  • 键部件需求快速响应
  • 专业咨询服务,帮助客户提升生产效率
  • 随时提供数字化、虚拟现实和实体支持
智能服务包

远程支持的新维度

  • 智能包提供实时远程服务,实时整改错误,帮助客户减少损失;
  • PLC和HMI软件可持续更新升级
  • 在设备出现故障时,为客户提供专属的设备操作指导说明
  • 此服务包可确保您的需求得到100%的快速响应
  • 提供远程支持改装套件
  • 单独的机器访问路径
集成式服务包

一天内完成机器优化

  • 是一种价格合理、快速的单日服务包。可在一天之内帮助客户恢复最佳设备参数,并即刻将其应用于涂装生产过程。
  • 来自于专业人员的“关于后续如何提升生产效率”的建设性意见
  • 操作员培训
  • 易损易耗件的更换
可靠型服务包

cMaster软件预防和节约方案

  • 可靠型服务包提供实时数据管控服务。专家经过分析数据,找出错误信息并为客户提供长期整改建议。
  • 综合各项信息,生成全面维护计划。
  • 组合利用诊断算法
  • 提供cMaster软件改装服务
  • 生产线维护管理
  • 可选配UBIQUO 智能服务包
效率包

Ctracker软件实现最高生产力

  • 效率包可确保对全球预防性维护计划进行生产管理建议和支持。
  • 通过分析运营数据和生产力数据,客户可以进行生产线在线管理。
  • UBIQUO 智能服务包

发现UBIQUO服务包的所有优势

软件解决方案

用于模拟、跟踪、管理和优化生产的专业化数字工具和Web互联网应用程序。

  • 了解您的生产线及其生产效率的真实情况
  • 从单个控制点管控您的生产线
  • 更好地控制生产线和单项设备
  • 提高工艺流程的性能和效率
  • 优化和加速技术问题的解决和生产线的维护
cCloner

我们为您设计最好的涂装线

  • 真实模拟生产线配置:全面、真实的呈现生产线规格、3D立体图像和主要参数。
  • 精确的模拟生产线操作:预防故障、避免停机、从设计阶段就可直接获取详细的生产线信息。
  • 精确模拟生产力和各项损耗:发现最佳生产线配置,让您提前对生产情况尤其是产量和能源/热量损耗做出真实可靠的预测。

在决定购买生产设备之前,您可能需要评估投资回报率。而通过ccloner软件,我们可以真实模拟生产过程、生产线配置以及对油漆、热能和电能消耗量的评估。ccloner不仅仅是对生产线进行静态模拟展示,而是通过评估生产时间和计算生产线的总涂装表面积,使您将投资风险降至最低。

cTracker

从一个控制点管理和监督您的生产线

  • 通过一个监视器为Cefla和第三方机器设置和控制整个生产线
  • 逐个跟踪每个工件,无需清空生产线即可实现产品切换
  • 报告和数据分析:收集生产线数据并分析生产力
  • 快速协助:警报/警告管理和远程服务包启用程序
  • 订单和生产数据在ERP系统和生产线之间的连通共享:传输“生产菜单”所需的数据,并将生成的完整加工参数反馈给ERP系统。

如何避免生产瓶颈、停机并最小化所有可能导致效率低下的因素,是我们的客户经常面临的问题。我们的Ctracker和Clink解决方案就是针对此类问题而开发的解决方案,它是一项提供从单一点跟踪和控制生产、收集所有数据并和客户公司管理软件双向传输共享数据的工具。Ctracker还允许您随时调整生产参数,动态处理新的工件厚度和颜色,并跟踪生产线上的每个产品批次,甚至每个工件。

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cMaster

随时查看您的机器工作情况

  • 通过互联网连接的智能手机/平板电脑实时监控生产状态
  • 即时数据跟踪:访问机器信息(温度、功率、机器状态)并独立控制各项生产数据(工件数量、涂装/打印的总表面积)。
  • 数字化维护清单:由于设备具备自我学习能力,所以可以进行智能预测。CMaster是启动远程协助服务的关键程序
  • 历史生产数据回溯:可查询已生产的工件数量、已涂装/打印的总面积等。
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您想进一步了解Uniquo解决方案吗

赛福徕研发实验室

我们相信技术研究和持续创新对于企业的发展和成功至关重要。我们的首要目标是,成为您的专业顾问和合作伙伴。

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赛福徕研发实验室

Frequently Asked Questions

What does digitizing my factory mean?

Firstly, digitizing your factory means converting production processes by moving away from traditional systems towards highly automated, interconnected ones that also act as a rich data source. As we see it, this digitization makes sense if it allows your company to remain competitive, cut costs and maximise profits.

我可以使用哪些数据?如何用?

可用数据的范围,从可追溯性数据(由我们的cTracker软件负责存储,可保存所有设备事件、警报和生产参数,并关联到各个生产批次),到单个机器的详细数据(遥测),以及由我们的Io​​T产品cMaster管理的生产统计数据。

Can my competitors see my data?

Absolutely not! We use commercially available, secure, certified remote assistance software. Security assessments carried out together with our specialised partners ensure top-grade data confidentiality. They also ensure the data is readily available and safely stored.

Can machine downtimes be predicted?

There are several ongoing projects concerning analysis of the data collected by our Ubiquo software tools. The goal is to anticipate any problems and provide services that are both predictive and proactive:
- to improve performance
- to prevent finishing line breakdowns and stops
- to reduce spare part and finished product stocks.

How can I know whether the coating system will cause problems after assembly?

Our unique know-how allows us to process all operational data and extrapolate from it the tasks needed to pro-actively improve the output of coating processes and ensure their stability and repeatability.  Note also that our extensive experience in the field gives our solutions exceptional efficiency.

Is there something that allows me to monitor my coating process?

Of course. At all times cTracker, our line supervisor, lets you:
- set up and check the entire line from a single point
- trace workpieces on the line
- export alarms/production reports
- exchange information with your internal company systems.

How can I know whether the production process is working properly?

Our line supervisor, cTracker, provides you with an OEE/KPI section that lets you monitor line capacity and productivity. And you're not alone! We provide customers with expert technical support both locally and globally. A far-reaching network of branches, agents and affiliates provides authorised, highly qualified technical assistance. We also provide remote assistance by providing immediate answers to on-line questions, thus ensuring real-time situation monitoring and accurate diagnostics as regards both technical aspects and the process.

How can I get an overview of the whole line from a single point?

Our cTracker line supervisor has been specifically designed to control our machines from a single point on the line. In fact, on large-scale lines with multiple machines, it would be unthinkable to manage production changeovers and modify parameters or work recipes via the control panels on each individual machine. That's why the cTracker solution manages everything via a single screen at the beginning of the line.

How can I simulate my production process?

Simulation is a valuable tool, hence the introduction of a pre-sales service called cCloner. More specifically, this line simulator can:
- show a realistic 3D configuration of the line layout: a sound, reliable picture made up of measurements, 3D imaging and objective data.
- provide accurate line operation simulation: to prevent problems, avoid machine downtimes and have more general information right from the design stage.
- simulate real productivity and consumption: finding the best configuration gives you a realistic forecast of the situation, also in terms of productivity and energy/heat consumption.

Is there an alarm system to tell me if something is wrong?

Yes. Alarms are an essential part of the machines as they provide information vital to the prevention of downtimes and the easy pinpointing of problems. Together, the individual machine control panels, cTracker line supervisor and IoT cMaster ensure you have detailed alarm lists available at all times. With cMaster you can also get automatic notifications on your mobile devices to keep you informed wherever you are.

Can I buy spare parts directly via the machine?

Yes, cMaster now features a Spare Parts section (available on enabled machines). This feature lets you put in a request directly via the virtual Web App cart, thus speeding up the spare parts management and retrieval process.

Is there a plant maintenance planning tool?

The IoT cMaster tool features a Maintenance section where you're offered maintenance services, grouped by function. The software manages scheduling and reminds you of deadlines according to actual machine running times.