cMASTER

如何远程监控涂装生产线,防止机器停机并优化其性能

cMaster是赛福徕涂装集团开发的物联网软件,用于生产线远程控制。cMaster可通过网络连接监控生产线设备,因此,用户可以在全球任何角落随时从联网的设备上远程访问设备/生产线数据。

使用cMaster,您可以提高对生产线和单个机器的控制级别:

•远程访问机器信息

•提高机器的性能和效率

•优化并加快技术任务和维护

•直接订购备件,并获取生产线相关技术建议

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实时生产力数据

cMaster是一款软件,您可以使用它来管理机器维护计划、下载文档并及时获得生产率报告。换句话说,它让你能随时了解你的机器或生产线是如何工作的。

如果你使用的是中型生产线,但是希望提高目前的加工效率,cMaster可以让你监控每台机器的性能表现,并允许你远程访问生产率数据、管理故障警报或其它生产线设备的运行参数。

cMaster还可用于管理配置了数字打印系统或边部处理系统的喷涂或辊涂生产线。此类比较复杂的生产工艺,需要同时具备与涂料/涂装和数字打印相关的解决方案和专业知识。感谢cMaster工具和预防性维护服务,我们可以为您提供来自世界各地的即时服务响应,帮助您避免机器停机。

涂装线远程控制和即时生产数据远程查询

cMaster为您提供历史生产数据查询的和简化设备维护管理的数字工具。

我在家可以检查生产数据吗?

通过你的智能手机或平板电脑,你可以在全球任何角落随时远程检查生产状态。

我如何知道根据服务计划需要执行哪些维护步骤?

在cMaster中,您可以监视设备维护电子清单,通过提高机器工作数据的准时性和可用性,使维护操作变得越来越智能。cMaster是远程协助服务的关键启用程序。

到目前为止,我可以了解设备的输出率和路径吗?

您可以通过cMaster查看相关信息:独立监控生产参数(在加工工件数量、总涂装/打印表面积)并查看历史数据。

有了cMaster工具,您甚至可以从公司外部了解工厂/机器的最新状态,并根据时间进行数据检索,以检查在特定时间和/或您不在现场时的生产情况。

如何预防重要设备故障并避免停产

影响生产效率(以及进一步影响产量)最常见的问题,是由锁定警报引起的机器停机。

而造成机器停机的原因,通常是用户未能对易损易耗部件进行及时更换或未能对设备进行有计划的维护造成设备故障。

在这种情况下,必须立即采取行动解决问题,以便恢复正常生产。

使用cMaster管理软件可以很好的帮您解决此类问题。cMaster将提供的详细的设备信息,您可以通过选用我们相应的打包服务方案,与我们即时共享故障信息并解决问题,而无需因长时间等待而停产;如果需要备件,您也可以直接通过cMaster订购。

通过cMaster,我可以享受哪些主要优势?

  • -生产监控,即时可用数据的归档:温度、功率、机器状态等。

    -访问历史生产数据:已加工产品信息、已涂装/印刷表面积、实时可变报警(即时模拟值)等。

    -在智能手机和平板电脑上,实时监控设备警报

    -访问专门的设备检修计划页面,查看设备维护计划及截止日期,并检查每项维护任务的操作过程

    -通过实时读取各个机器部件和相关信息,以直观、简单和用户友好的方式查看机器健康状态

    -直接支持:可获得Cefla服务人员对任何技术疑问或生产问题的即时响应

    -直接下载需要的文档

    -直接进入零配件页面订购备件。

    -为创建特定模型和生产趋势分析而导出相关机器参数

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Frequently Asked Questions

What does digitizing my factory mean?

Firstly, digitizing your factory means converting production processes by moving away from traditional systems towards highly automated, interconnected ones that also act as a rich data source. As we see it, this digitization makes sense if it allows your company to remain competitive, cut costs and maximise profits.

我可以使用哪些数据?如何用?

可用数据的范围,从可追溯性数据(由我们的cTracker软件负责存储,可保存所有设备事件、警报和生产参数,并关联到各个生产批次),到单个机器的详细数据(遥测),以及由我们的Io​​T产品cMaster管理的生产统计数据。

Can my competitors see my data?

Absolutely not! We use commercially available, secure, certified remote assistance software. Security assessments carried out together with our specialised partners ensure top-grade data confidentiality. They also ensure the data is readily available and safely stored.

Can machine downtimes be predicted?

There are several ongoing projects concerning analysis of the data collected by our Ubiquo software tools. The goal is to anticipate any problems and provide services that are both predictive and proactive:
- to improve performance
- to prevent finishing line breakdowns and stops
- to reduce spare part and finished product stocks.

How can I know whether the coating system will cause problems after assembly?

Our unique know-how allows us to process all operational data and extrapolate from it the tasks needed to pro-actively improve the output of coating processes and ensure their stability and repeatability.  Note also that our extensive experience in the field gives our solutions exceptional efficiency.

Is there something that allows me to monitor my coating process?

Of course. At all times cTracker, our line supervisor, lets you:
- set up and check the entire line from a single point
- trace workpieces on the line
- export alarms/production reports
- exchange information with your internal company systems.

How can I know whether the production process is working properly?

Our line supervisor, cTracker, provides you with an OEE/KPI section that lets you monitor line capacity and productivity. And you're not alone! We provide customers with expert technical support both locally and globally. A far-reaching network of branches, agents and affiliates provides authorised, highly qualified technical assistance. We also provide remote assistance by providing immediate answers to on-line questions, thus ensuring real-time situation monitoring and accurate diagnostics as regards both technical aspects and the process.

How can I get an overview of the whole line from a single point?

Our cTracker line supervisor has been specifically designed to control our machines from a single point on the line. In fact, on large-scale lines with multiple machines, it would be unthinkable to manage production changeovers and modify parameters or work recipes via the control panels on each individual machine. That's why the cTracker solution manages everything via a single screen at the beginning of the line.

How can I simulate my production process?

Simulation is a valuable tool, hence the introduction of a pre-sales service called cCloner. More specifically, this line simulator can:
- show a realistic 3D configuration of the line layout: a sound, reliable picture made up of measurements, 3D imaging and objective data.
- provide accurate line operation simulation: to prevent problems, avoid machine downtimes and have more general information right from the design stage.
- simulate real productivity and consumption: finding the best configuration gives you a realistic forecast of the situation, also in terms of productivity and energy/heat consumption.

Is there an alarm system to tell me if something is wrong?

Yes. Alarms are an essential part of the machines as they provide information vital to the prevention of downtimes and the easy pinpointing of problems. Together, the individual machine control panels, cTracker line supervisor and IoT cMaster ensure you have detailed alarm lists available at all times. With cMaster you can also get automatic notifications on your mobile devices to keep you informed wherever you are.

Can I buy spare parts directly via the machine?

Yes, cMaster now features a Spare Parts section (available on enabled machines). This feature lets you put in a request directly via the virtual Web App cart, thus speeding up the spare parts management and retrieval process.

Is there a plant maintenance planning tool?

The IoT cMaster tool features a Maintenance section where you're offered maintenance services, grouped by function. The software manages scheduling and reminds you of deadlines according to actual machine running times.